Discover how we've helped businesses across India achieve digital transformation and operational excellence
JSW Paints
Manual tracking of paint drums was error-prone and inefficient. No real-time stock updates or consumption visibility. Legacy systems lacked RFID integration and flexibility.
Built custom RFID Inventory System with real-time dashboard, forklift integration, structured storage, FIFO management, Android mobile scanner app, and automated reporting. Web application with API integration on ESSL hardware using AngularJS/ReactJS, PHP CI, and auto-scaling MySQL database.
"Ajinkya's RFID solution has transformed our warehouse operations completely. The system handles 16,800 barrels per hour with 90% fewer errors."
inventory Value
items Per Hour
error Reduction
JSW Vijayanagar Works
Security guards captured data manually in registry. Reports were created and shared manually with logistics team. Heavy reliance on manpower, time, and physical resources. Lack of real-time data access and tracking.
Implemented barcode-based data capture system with mobile devices and barcode scanners. Automated data collection with real-time report generation. Seamlessly integrated with SAP systems. Provided secure online access with 256-bit SHA4 hashed encryption.
"The IIQ Tally Checker has completely eliminated manual work. With 76,000+ entries digitized monthly and real-time SAP connectivity, our operations are now seamless."
monthly Entries
manual Work Reduction
integration
Hindalco Industries (Aditya Birla Group)
Hindalco needed scalable LMS to host SCORM-based eLearning content with real-time user tracking, access control, and reporting. Required secure integration with internal systems and ESSL hardware with high scalability for automated maintenance.
Developed web-based LMS with SCORM file hosting, learner progress tracking, report generation, seamless ESSL hardware integration, AMC support with automated maintenance, and highly engaging gamified user experience using AngularJS/ReactJS, PHP CI, MySQL/MongoDB.
"Ajinkya's gamified LMS has revolutionized our global training programs. With 71,200+ employees now on the platform, we've seen tremendous improvement in learning engagement."
global Users
compliance
automation
JSW Vijayanagar Works
No centralized system to track equipment maintenance history. Manual spare part tracking causing stock mismatches. Technicians lacked access to step-by-step visual maintenance guides. Difficulty retrieving equipment-specific data on-site.
Developed digital VSOP system with QR codes on equipment for instant access to maintenance history, checklists, spare parts, and notes. Mobile app enables technicians to scan QR codes for videos and data. Real-time spare part usage tracking with web dashboard for admins.
"The QR-based VSOP system has transformed our maintenance operations. Technicians now have instant access to everything they need on their mobile devices."
machinery Value
downtime
history Access
AKP Ferrocast
Manual, disconnected processes across procurement, production, and quality. No real-time insights into inventory or production flow. Lack of end-to-end traceability. Manual quality checks limited auditability.
Developed centralized platform integrating procurement, production, and quality control. Enabled RFID-based tracking for full material traceability. Provided real-time dashboards for inventory, production, and QC updates. Implemented digital quality control module with role-based access.
"Ajinkya unified our entire manufacturing operation. With RFID traceability and digital quality control, we now have complete visibility and audit readiness."
workflow
traceability
efficiency
JSW Steel - Refactory
Manual material movement tracking causing delays and errors. No unified system for RFID tagging and location binning. Difficulty tracking returned materials across multiple GRNs. Lack of real-time inventory visibility from SAP.
Integrated RFID tagging and QR-based location tracking. Developed web (React.js/Node.js) and mobile (Flutter) application for scanning and binning. Automated receiving, binning, consumption, and returns with real-time SAP sync via APIs.
"The vendor material management system with real-time SAP integration has streamlined our operations managing ₹20,000 Cr+ materials daily."
daily Material
sap Sync
error Reduction
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