Manufacturing Automation
Manufacturing Automation Solutions - Material Movement, RFID and Asset Tracking
Manufacturing automation solutions remove the manual, error-prone work that quietly drains margin: counting, keying, searching for stock, and reconciling what moved where. Ajinkya Technologies automates material movement, asset tracking, dispatch and maintenance with RFID, barcode and IIoT so your plant runs faster, cleaner and with far fewer errors.
These are not pilots. Our automation runs at industrial scale - tracking 720,000 material movements per day and dispatching at 16,800 paint barrels per hour via RFID - for some of the most demanding plants in the world.
RFID and barcode material movement at scale
We automate the entire material journey - gate-in, receiving, binning, consumption, movement and dispatch - with RFID and barcode capture that replaces clipboards and manual entry. The result is real-time inventory accuracy and dispatch that is fast and virtually error-free.
In one steel-plant deployment this approach tracks 720,000 material movements per day and underpins a dispatch line running at 16,800 paint barrels per hour, with manual labour on receiving, binning, consumption tracking and returns cut by up to 60%.
- RFID and barcode gate-in / gate-out and dispatch automation
- Automated receiving, binning, consumption tracking and returns
- Real-time inventory accuracy and reconciliation
- Up to 60% reduction in manual material-handling labour
Asset tracking and traceability
Know where every asset, tool and material is, in real time. We deploy RFID, BLE and GPS asset tracking across plants and yards, and QR-based traceability for finished and in-process goods - including across blast furnaces, coke ovens and rolling mills - so genealogy and chain-of-custody are always one query away.
Traceability is not just compliance; it is speed. When a quality question lands, your team answers it in seconds instead of reconstructing it from paper across a week.
Preventive and predictive maintenance
Automation extends to keeping machines healthy. Our maintenance systems schedule preventive work, capture machine faults, and - paired with our IIoT and AI stack - move you toward condition-based and predictive maintenance that converts unplanned downtime into planned interventions.
Every maintenance action ties back to the asset, the work order and the spare, so reliability improves and MTBF trends become something you manage rather than discover.
- Preventive maintenance scheduling and digital work orders
- Machine fault capture tied to assets and spares
- Path to condition-based and predictive maintenance via IIoT
- MTBF and reliability analytics
Faster, more accurate operations you can prove
Automation only matters if it moves the numbers. Our systems benchmark 40% faster transactions, query response and dashboard loads than leading global systems, while removing the manual steps that cause dispatch and inventory errors.
We integrate automation tightly with your MES and ERP so automated events become trusted, costed records in the back office - closing the loop between the physical movement of material and the financial view of it.
Frequently asked questions
What can RFID automation realistically do for our plant?
RFID and barcode automation replace manual counting and keying across gate-in, receiving, binning, consumption and dispatch. In production we track 720,000 material movements per day and run dispatch at 16,800 paint barrels per hour, with up to 60% less manual material-handling labour and near-elimination of dispatch errors.
How do you track assets and materials in real time?
We deploy RFID, BLE and GPS for asset and material tracking across plants and yards, plus QR-based traceability for finished and in-process goods - including across blast furnaces, coke ovens and rolling mills - so location, genealogy and chain-of-custody are always available instantly.
Can automation include preventive and predictive maintenance?
Yes. We schedule preventive maintenance with digital work orders and machine-fault capture, and - paired with our IIoT and AI stack - move you toward condition-based and predictive maintenance that turns unplanned downtime into planned work, with MTBF and reliability analytics.
Will the automation integrate with our MES and ERP?
Yes. Automated events flow into your MES and ERP (SAP, Oracle, Microsoft Dynamics or custom) so physical material movements become trusted, costed records in the back office - with benchmarks showing about 40% faster transactions than leading global systems.
Explore related solutions
Talk to our manufacturing engineering team
Tell us about your plant, your machines and your ERP. We will scope a pragmatic, measurable digital-transformation roadmap with clear ROI - typically a focused proof-of-value in weeks, not years.
Book a consultation